Industry in focus

Sugar beet cultivation and production in Pakistan
By H. A. Naqvi

Presently lot of discussions are taking place regarding the cultivation of sugar beet instead of sugarcane in Sindh in order to overcome shortage of irrigation water. We must analyse all the aspects with experts before bringing it to a logical end.

Sugar beet cultivation is already in production in Pakistan for the last 40-45 years and four beet sugar factories are already operating in NWFP since 1962-63. Some of the major facts, figures and achievements regarding sugar beet cultivation and beet sugar production can be summarised as under.

(1) After a thorough study and research during the late 50s by local and foreign experts, NWFP was considered suitable for sugar beet cultivation in Pakistan.

(2) Commercial sugar beet cultivation started in NWFP during early 60s.

(3) The first beet-sugar factory in Pakistan was established during 1963 in Charsadda, along with the existing cane sugar mills i.e. Charsadda (Saleem) Sugar Mills, Charsadda.

(4) Presently, there are four beet sugar mills in the NWFP i.e. Premier, Charsadda (Saleem), Takhi-Bhai and Khazana.

(5) All the four beet sugar mills in the NWFP are with the existing cane sugar mills.

(6) Beet sugar factories operate after the end of cane crushing season of Nov-April.

(7) Beet sugar slicing season starts during May and continues up to July-Aug depending upon the availability of the crop in sugar beet.

(8) The annual beet sugar production of last 10 years in box.

(9) The sugar recovery percent beet is between 8-11.

(10) Water requirement of sugar beet is less than half of sugarcane.

(11) Sugar beet in sown during November and harvested during May/June next year. Sugarcane is sown during February-March and harvesting starts from November same year.

(12) The yield of sugar beet is 12-13 tonnes per acre and it is available to the factories at PRs 44 per 40 kg.

(13) The total area under sugar beet cultivation is around 20,000 acres.

(14) Extra furnace oil is required for processing of sugar beet into sugar as it does not contain baggase like sugarcane. The beet pulp is used as cattle feed.

(15) If sugar beet is grown in Sindh and made available to the existing cane sugar mills, it can not be processed into beet sugar.

(16) The processing of beet sugar requires different equipments for extraction & processing as compared to sugarcane i.e. beet slicing, beet diffusion, liming and carbonatation etc. However, the bulk of the equipment of cane sugar factories can still be utilised i.e. weigh bridges, Boilers/steam generation plants, Power generators, Juice heaters, Multiple effect evaporators, Vacuum Pans, Crystallisers, Continuous centrifugals, Batch type sugar centrifugals, Sugar dryers, Packing plants etc.

(17) For any of the existing 31 cane sugar mills of Sindh required to have additional facility for sugar beet processing, the extra machinery & equipments for sugar beet would cost around PRs 300-350 million each mill mainly in foreign exchange.

(18) a: It may be of interest to note that out of the total world sugar production of 130 million tonnes, about 65 per cent is produced from sugarcane and 35 per cent from sugar beet.

b: Sugar beet is produced under cold climate mainly in Europe, USA, Russia, turkey etc. while sugar cane is grown under warm, humid, tropical/sub-tropical climate in Asia. Africa, Australia and South America.

In view of the above facts & figures following conclusion and recommendation can be made:

(1) Necessary infrastructure, technical know-how including cultivation and processing of sugar beet is already available in the NWFP. Therefore sugar beet cultivation in NWFP be given priority as a policy decision. Moreover, the climate of NWFP in more suitable for sugar beet cultivation an compared to other provinces of Pakistan.

(2) If the farmers of Sindh are encouraged towards sugar beet cultivation, where all their produce will go as the existing 31 cane sugar mills are not equipped to process sugar beet.

(3) If the existing cane sugar mills are encouraged to go for additional beet sugar processing facilities, it would require an investment of PRs 300-350 million per mill mainly in foreign exchange. This is quite a heavy investment. Moreover, availability of raw material i.e. sugar beet not being very certain, the economic and technical viability of the project will be a big question mark.

(4) It is also to be seen that the encouragement/incentive for sugar-beet cultivation is not at the cost of sugar cane cultivation or decrease in sugar cane acreage.

(5) a: The past history and performance of 40 years of sugar beet cultivation and its processing in NWFP need to be studied in detail. The reason for its erratic performance i.e. production fluctuation between 5,000 to 40,000 tonnes per annum, very low capacity factory operation due to non-availability of raw material/sugar beet, lack of interest of sugar beet farmers, high cost of beet sugar production etc. should be studied by experts and remedial measures adopted.

b: It would be in the fitness of the situation that steps are taken and policy decision is made to revive the beet sugar industry of NWFP. If operated at full capacity it can produce more than 60-70,000 tonnes of beet sugar annually.

Beet sugar production

Year    Tonnes          Year          Tonnes          year          B.S. Ton

1990   26,987          1994          22,137          1998          5,925

1991   23,312          1995          18,440          1999          10,687

1992   29,009          1996          20,581          2000          14,618

1993   20,287          1997          14,722                   

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