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Developing
fertilizer industry for sustainable growth
By Farooq Paracha
The demand for urea in Pakistan far exceeds
the local production capacity and therefore the rest has to be imported
and distributed by the industry. The main market for urea is wheat
growers, followed by cotton growers and then rice and sugarcane
cultivators. Wheat has the highest acreage under cultivation and therefore
has the highest demand while sugarcane requires the highest application of
fertilizer.
According to an estimate, around 5.0 million tonnes of
urea is consumed in the country in which more than 50 percent is utilised
in the rabi season only. The rabi season has sowing in September to
December and harvesting in February to May for sugarcane and wheat, which
form the main market for urea.
The prices of fertilizer have been deregulated
partially since 1986 and completely since 1993. In such a scenario, the
industry has the option of setting prices. The current subsidy, as we
know, provided by the government is Rs 153 per bag. The international
demand for urea is very high, thus if surplus urea can be produced then
this surplus can be exported at a much higher rate in the international
market and earn the much needed foreign exchange for the country. Given
the prevailing rise in international prices, the fertilizer industry can
make a higher profit if it starts exporting its surplus production. The
current spot price of imported urea is Rs 1,327 per bag while the
government subsidy for feed gas, as mentioned earlier, is Rs 153 per bag.
This means that in terms of international pricing, the subsidy-adjusted
price would be Rs 1174 per bag. This implies that the urea manufacturing
industry is selling their output at a lower price than the international
market, this is fertilizer industry's way of passing on the subsidy to the
local farmers.
Moreover, the urea manufacturing industry as a whole
has passed on Rs 78 billion as price subsidy to the farmers over the last
four-year period. This is net of the Rs 42 billion subsidy provided by the
government during the same four years period through low feed gas price.
The total price subsidy amount passed on by the urea manufacturing
industry in 2007 is likely to be higher than the previous year.
There are several factors which contribute to the
increase in input cost of urea production - general inflationary trend in
the economy, cost of logistics (movement and storage of products),
warehousing, spare parts, human resource including external resource
hiring cost, investment in production efficiency, BMR (balancing,
modernization and replacement) of machinery and plants, environment
responsibility cost and the demand and supply mechanism. The fertilizer
sector in Pakistan has made huge investments in environmentally sound
technologies such as end-of-pipe technologies as well as in-plant
improvements or cleaner production measures. It is pure business logic for
all the players to improve profit margins and lower input costs in order
to assure long-term business sustainability.
The role of research and development (R&D) in the
fertilizer industry cannot be emphasized enough. R&D focuses on the
improvement of efficiency, profitability for farmers and the minimization
of environmental impacts. The objective is to support sustainability in
agricultural growth and the promotion of economic growth. The fertilizer
industry is also a powerhouse for providing well-trained manpower for
overseas markets, such as Africa, the Middle East, EU, USA, and Australia.
Being a major stakeholder of agriculture sector, and
directly involved in imports, manufacturing and distribution of
fertilizers, the fertilizer industry shares the responsibility of
promoting balanced use of plant nutrients in the country. The fertilizer
industry has taken a number of steps to fulfil this obligation in the
past, and it continues to act in a responsible manner to serve the farming
community of the country. The recent decision to increase urea price has
been taken in the light of an overall aim of maintaining effective and
adequate use of fertilizer to increase agricultural production efficiency
and promote long-term sustainability.
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